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Application of 3.94mm Solid Flexographic Printing Plate in Corrugated Carton Printing

Application of 3.94mm Solid Flexographic Printing Plate in Corrugated Carton Printing

Jan 04, 2026

With the continuous development of the packaging and printing industry, carton packaging, as an important part of commodity circulation, has increasingly higher requirements for printing quality and environmental protection. 3.94mm solid flexographic printing plate, as a high-performance printing material, has gradually become the preferred choice in the carton printing field due to its unique structural advantages and excellent printing performance. 

1. Overview of 3.94mm Solid Flexographic Printing Plate

3.94mm solid flexographic printing plate is a kind of printing plate made of high molecular resin material through special polymerization and curing process. Compared with the traditional rubber plate and thin flexographic printing plate, the 3.94mm solid flexographic printing plat resin plate has better mechanical strength, wear resistance and printing consistency, and can adapt to the high-speed printing needs of various carton substrates, including corrugated cartons, cardboard boxes and other common packaging materials.

 

2. Core Advantages in Carton Printing

2.1 Excellent Printing Precision and Definition

The 3.94mm solid flexographic printing plate has high molding precision during the manufacturing process, and the surface of the plate is smooth and flat, which can accurately reproduce the details of the original plate. For the fine text, complex patterns and gradient colors often appearing in carton printing, it can show excellent printing effect, making the printed matter have clear edges, uniform color and strong three-dimensional sense. Compared with the traditional rubber plate which is easy to deform and has low precision, the 3.94mm solid flexible resin plate can effectively reduce the phenomena of ghosting, blurring and color deviation in printing.

2.2 Strong Adaptability to Substrates

corrugated cartons, which have obvious concave-convex corrugations on the surface, which puts forward high requirements for the adaptability of printing plates. The 3.94mm solid flexographic printing plate has appropriate flexibility and hardness. The 3.94mm thickness can buffer the pressure during printing, making the plate fully fit the uneven surface of the substrate, ensuring that the ink is evenly transferred, and avoiding the problem of incomplete printing caused by poor fitting. 

2.3 Long Service Life and High Production Efficiency

In the mass production of cartons, the service life of flexo printing plates directly affects production efficiency and cost control. The 3.94mm solid flexo resin plate is made of high-quality resin materials, which have strong wear resistance and corrosion resistance. It can withstand the friction and impact during high-speed printing, and the number of impressions can reach hundreds of thousands of times, which is much higher than that of traditional rubber plates. In addition, the 3.94mm solid flexible nylon resin plate has good ink transfer performance, which can speed up the ink drying speed and further improve the printing speed, meeting the needs of mass production of cartons.

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